Replace Parker's high-flow filters for use in the biopharmaceutical industry | Industrial and Commercial Water Solutions

Introduce

The Parker high flow filter cartridge is designed with a large-diameter structure and a pleated configuration, ensuring optimal performance for high-flow filtration applications. From the outside to the inside, the cartridge features high-strength polypropylene support ribs, providing robust structural integrity. The external support is composed of two key components: an integrated polypropylene skeleton and a polyester filter screen. This unique design not only enhances the filter’s durability but also significantly increases its filtration area compared to standard pleated filter cartridges.

As a result, the Parker high flow filter cartridge delivers a higher filtration flow rate and an extended service life, making it particularly effective for filtering high-purity reagents. Its exceptional design and materials make it ideally suited for applications involving the filtration of high-purity water, ensuring reliable and efficient performance in demanding environments.

Advantages and Specifications :

Advantages:

High Flow Rate: Designed with a large-diameter structure and pleated configuration, the filter provides a significantly higher flow rate compared to standard filter cartridges.
Extended Service Life: The robust construction and high-strength materials ensure a longer lifespan, reducing replacement frequency and maintenance costs.
Large Filtration Area: The unique pleated design maximizes the filtration area, enhancing efficiency and performance.
High Purity Filtration: Ideal for filtering high-purity reagents and high-purity water, ensuring exceptional filtration quality.
Durable Materials: Constructed with high-quality materials such as polypropylene (PP) and glass fiber, the filter is resistant to corrosion and chemical degradation.
Versatile Compatibility: Suitable for a wide range of applications, including pharmaceuticals, chemicals, and water treatment.

Specifications:

Filter Material: Glass fiber, polypropylene (PP)
Support/Diversion Layer: Polypropylene (PP)
End Cap: Reinforced polypropylene with glass fiber
Seal Ring Material: EPR (Ethylene-Propylene Rubber), silicone rubber, nitrile rubber, fluorine rubber
Filtering Accuracy: 1μm, 4.5μm, 6μm, 10μm, 20μm, 40μm, 70μm, 100μm
Highest Operating Temperature: 82℃
Maximum Pressure Drop: 3.4 bar at 82℃
Recommended Maximum Filtering Water Flow: 1300 LPM

The Parker High Flow Filter Cartridge is engineered to deliver superior performance, reliability, and efficiency, making it an excellent choice for demanding industrial and high-purity filtration applications.

Product features：

High Filtration Efficiency: They can achieve a high filtration rate, often exceeding 99% for the specified micron size. With a wide range of micron ratings available from 1 micron to 100 microns, they can capture various particle sizes, ensuring the removal of a significant percentage of contaminants in the fluid.
Large Flow Rate Handling Capacity: Designed to handle large volumes of fluid at high flow rates. Standard flow rates can range from several hundred gallons per minute (gpm) to over a thousand gpm, making them suitable for applications that require rapid processing and minimal downtime.
High Dirt – Holding Capacity: Parker high flow filter elements offer a high contaminant – holding capacity. Thanks to their pleated design which maximizes the surface area, they can trap more dirt and impurities, reducing the frequency of replacements and maintenance.
Good Material Compatibility: The filter media is made from materials such as polypropylene, polyester, or glass fiber, ensuring chemical compatibility with different fluids. The filter housing is typically constructed from stainless steel or other high – strength materials, which can withstand various working conditions and is resistant to corrosion.
Excellent Structural Strength: Composed of support layers, a core and cage (usually made from stainless steel or other high – strength materials), and robust end caps. These components provide structural integrity and support to the filter media, protecting it from mechanical damage and ensuring a secure fit within the filter housing. The o – rings and seals ensure a leak – proof seal between the filter element and the housing, maintaining filtration efficiency.
Wide Temperature and Pressure Resistance: They can operate under various pressure conditions, typically ranging from 50 psi to 300 psi, and heavy – duty models can handle even higher pressures. Depending on the material of the filter media and housing, they can work within a wide temperature range. For example, common materials like polypropylene and polyester are suitable for temperatures up to 180 °F (82 °C), while glass fiber can handle higher temperatures.

In the biopharmaceutical industry:

Parker high – flow filter elements are widely used in the biopharmaceutical industry, playing a crucial role in multiple stages of drug research, development, and production, ensuring the quality of drugs and the smooth progress of the production process.

Filtration of Cell Culture Media: In the biopharmaceutical process, the sterile filtration of cell culture media is of great significance. Parker’s high – flow filter elements can effectively remove impurities, microorganisms, etc. from the media, providing a clean environment for cell growth. For example, in the production of antibodies and vaccines, ensuring the sterility of cell culture media enables healthy cell growth, improving the yield and quality of biopharmaceuticals. Some monoclonal antibody manufacturers use Parker high – flow filter elements to filter cell culture media, which greatly reduces the risk of contamination and enhances production efficiency.
Separation and Purification of Proteins and Viruses: In the protein purification process, high – flow filter elements can accurately remove impurities to obtain high – purity proteins. When extracting medicinal proteins from bioreactor broth, they can remove excess bacteria, cell debris, and other impurities. In terms of virus removal, for the production of some viral vector vaccines, high – flow filter elements can effectively intercept viruses, ensuring the safety of vaccines. For instance, a flu virus vaccine manufacturer uses Parker high – flow filter elements for virus removal. After strict testing, the virus residue in the product is far below the standard limit.
Sterilization and Particle Removal of Preparations: In the preparation stage of biopharmaceuticals, it is necessary to sterilize the final product and remove particles to ensure the safety and stability of the drug. Parker high – flow filter elements can efficiently remove bacteria, microorganisms, and particles, ensuring that the drug quality meets the standards. Taking the production of injectables as an example, through the terminal sterilizing filtration and particle removal by high – flow filter elements, adverse reactions during drug use can be prevented.
Filtration of Raw Materials, Solvents, and Water: In the biopharmaceutical industry, the purity of raw materials, solvents, and water directly affects the quality of drugs. High – flow filter elements can filter the raw materials and solvents used in biopharmaceuticals to remove impurities and microorganisms. Meanwhile, in the preparation of pharmaceutical water, whether it is the pretreatment of reverse osmosis or subsequent fine filtration, Parker high – flow filter elements can play a role in ensuring that the pharmaceutical water meets high standards. For example, in an antibiotic production factory, Parker high – flow filter elements are used to filter the raw materials, solvents, and water for production, effectively avoiding drug quality problems caused by impure raw materials.

A Comprehensive Guide to Using Parker High – Flow Filter Elements:

Using Parker high – flow filter elements correctly is crucial for optimizing their performance and ensuring the efficiency of your filtration systems. Here’s a step – by – step guide to help you make the most of these reliable filter elements.

1. System Preparation:Before installing the Parker high – flow filter element, carefully shut down the fluid system and relieve any pressure. This is a safety – critical step to prevent potential accidents during the installation process. Thoroughly clean the filter housing to remove any debris, rust, or previous filter residue. Even a small amount of leftover material can compromise the filtration performance and the integrity of the new filter element.

2. Filter Element Inspection:Upon receiving the Parker high – flow filter element, conduct a visual inspection. Check for any signs of damage during shipping or storage, such as cracks in the filter media, bent end caps, or loose seals. A damaged filter element may not function properly and could lead to leakage or ineffective filtration. If any defects are found, contact your supplier immediately for a replacement.

3. Installation:When installing the filter element, ensure it is correctly oriented within the filter housing. Parker high – flow filter elements are designed with specific installation directions, which are usually clearly marked on the element itself or in the product documentation. Make sure the seals are properly seated to prevent bypass flow. Incorrect seating of the seals can allow unfiltered fluid to bypass the filter media, reducing the overall filtration efficiency.

4. Priming the System:After installation, it’s essential to prime the system. Slowly introduce the fluid into the system while venting any trapped air. Air pockets in the system can reduce the filter’s effectiveness and may cause damage to the filter element over time. By properly priming the system, you ensure that the filter element is fully wetted and functioning at its best from the start.

5. Monitoring and Maintenance:Regularly monitor the pressure drop across the filter element. An increasing pressure drop indicates that the filter is becoming clogged with contaminants. Parker provides recommended pressure drop limits in the product specifications. Once the pressure drop approaches or exceeds this limit, it’s time to consider replacing the filter element. Additionally, keep an eye on the flow rate. A significant decrease in the flow rate may also signal a clogged filter.

6. Replacement:When it’s time to replace the Parker high – flow filter element, follow the reverse steps of the installation process. Remove the used filter element carefully, being cautious not to spill any accumulated contaminants. Dispose of the used filter element in accordance with local environmental regulations. After removal, clean the filter housing again before installing the new filter element to maintain optimal performance.

By following these steps, you can ensure the proper use of Parker high – flow filter elements, maximizing their lifespan and filtration efficiency in your system. If you have any further questions or need more in – depth guidance, don’t hesitate to refer to the product manual or contact our technical support team.

Other fields：

Parker high – flow filter elements are highly versatile, with applications well beyond the biopharmaceutical industry.

1. Oil and Gas Industry：In oil and gas, they filter crude oil during refining to protect equipment and meet product quality standards. On offshore rigs, they keep hydraulic fluids clean, reducing maintenance and downtime.

2. Power Generation：Used in various power plants, they filter fuel oil in coal – fired plants for better combustion, clean air in gas – fired turbines to protect blades, and purify cooling water to prevent system damage.

3. Food and Beverage Industry：In food and beverage production, they filter water in brewing, separate pulp in juice production, and prevent cross – contamination by filtering equipment fluids.

4. Automotive Manufacturing：Automotive manufacturing benefits from these filters in metalworking fluids recycling, paint shop air cleaning, and engine oil, fuel, and air intake filtration for better vehicle performance.

5. Marine Industry：On ships, they filter fuel to prevent engine damage, treat ballast water to stop invasive species spread, and keep hydraulic and lubrication systems clean for reliable operation.

Overall, Parker high – flow filter elements play a crucial role in multiple industries, enhancing efficiency, quality, and equipment durability.

FAQ:

Q1. What are the packaging options?
A: Standard packaging is in sturdy cardboard boxes with cushioning. We can also customize packaging with your logo and details upon request.
Q2. What is your payment condition?
Answer: T / T 30% as a margin, 70% before delivery.
Before the balance is paid, we will show you the photos of the products and packaging.
Q3. What is your delivery condition?
Answer: EXW, FOB, CFR, CIF, DDU.
Q4. What’s your delivery time?
A: Generally speaking, it takes 30 to 60 days after receiving the advance payment. The exact time of delivery depends on
The items and quantities of your order.
Q5. Can the filter elements be customized?
A: Yes. We can customize filtration precision, flow rate, and fluid compatibility to meet your specific needs.
Q6. What is your sample policy?
A: if we have spare parts in stock, we can provide the sample, but the customer must pay the sample cost and the cost of the sample.
Express delivery cost.
Q7. Did you test all the goods before delivery?
A: Yes, we have 100% tests before delivery.
Q8. How can we build a long – term business relationship?
A: We offer quality products at competitive prices, excellent customer service, and keep you updated on new filter technologies.
No matter where they come from.

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Replace Parker’s high-flow filters for use in the biopharmaceutical industry

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